Pre-sale preparation
- Detailed calculations of the expected catalyst operation parameters
- Service life prediction
- Recommendations for the best operation conditions
- Scheduling of replacement
After-sales servicing of catalytic systems
We provide a full range of after-sales services for the catalysts supplied. We provide high-level after-sales services to the Customers, such services meeting the highest international standards.
9000+
tons of catalysts supplied
Scope of services
We ensure the end-to-end servicing of the catalysts at all stages
We take care of all the activities related to the catalysts so that your plant is operated without downtime and process failures.
After-sales services (on site)
- Support at reactor preparation for loading
- Support of any catalyst charge
- Support of activation and commissioning
After-sales support
- Monitoring of the catalyst operation
- Review of dynamics and timely detection of deactivation
- Forecasting the residual life
- Recommendations for adjustment of operation conditions
Area of expertise
We perform automated loading of the formaldehyde synthesis catalyst
11 enterprises
have been provided with catalyst systems since 2017
17 supplies
of the catalysts
12 charges
catalyst charges by a special feeder
Our company has its own automatic feeder for ferrous-molybdenum catalyst.
Proper loading of the catalyst is the key to efficient and stable synthesis of formaldehyde. It affects methanol conversion, selectivity, catalyst life, and total operating costs. Catalyst performance, process conditions and reactor design shall be taken into account to improve the loading.
All the activities of our experts (from design of the catalyst systems to loading) will keep the product warranty in force in accordance with the parameters provided by the Manufacturer.
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High-speed and even loading
500 tubes per hour in 3 beds — 5 times faster than manual loading with the height of the beds throughout the reactor being equal.
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Compliance with the Manufacturer requirements
Full compliance with the Guidelines of the catalyst Manufacturer at all stages.
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Fast startup and less downtime
We ensure the five-times faster reactor commissioning and reduce the lost profits because of the downtime.
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No human factor
Automated loading ensures the uniform density throughout the reactor which cannot be achieved by manual loading.
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See also